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Ore Processing Facilities
Crude perlite ore is processed at three facilities in Türkiye: Yayakent, Maruflar and Kınık.
We coordinate the production of graded, unexpanded perlite for direct industrial use across our three facilities in Türkiye. We ensure reliable supply with a range of products that meet different particle size requirements, checking compliance with specified technical standards throughout production.
We manage our operations under the ISO 9001 Quality Management System and the ISO 14001 Environmental Management System. Quality control and environmental impact monitoring are integrated into our daily production activities. Through process records and performance reviews, we identify opportunities to improve product consistency, resource efficiency and environmental management practices.
Plant Design Tailored to the Resource
We design each plant around the characteristics of the ore from our own reserves. We carry out plant design and mechanical equipment engineering internally, from 3D solid modeling to detailed component drawings. Our own teams also complete most fabrication and assembly, allowing us to configure processing lines according to ore characteristics, target particle size distribution and the intended application.
Production with Controlled Granulometry
We prepare and classify perlite ore for different applications through coordinated control of drying, milling, screening and air classification. During drying, we reduce free moisture to a level suitable for milling and classification while preserving the combined water required for expansion.
We adjust production parameters according to ore characteristics and the target particle size. Using screening systems operating at multiple frequencies, we separate particles above the specified size, while air classifiers regulate the proportion of fine particles. This allows us to control particle size distribution according to each product’s technical requirements.
Our investments in milling and classification technologies enable us to produce specialized micronized grades below 50 microns and below 100 microns, requiring precise process control. We also offer different product sizes for established applications in construction, agriculture, foundry, filtration and cryogenic insulation. By tailoring process parameters to each grade, we support consistent particle size distribution and performance suited to the intended application.
Ore Diversity, Production Flexibility
We source our ore from 14 active perlite quarries with different geological characteristics. We select ores according to their expansion potential, color, particle structure and purity, combining different sources and processing methods to develop production recipes suited to each application.
In addition to our standard product range, we can develop products tailored to our customers’ technical requirements and process conditions. We process ores separately or blend them in defined proportions, adapting processing stages and production parameters to achieve the target specifications. Our diverse resources and flexible production infrastructure allow us to meet different needs with consistent product quality.
We supply the graded, unexpanded perlite produced at these facilities for direct industrial use or as feedstock for expansion plants.
Continuous Improvement and Modernization
We continuously upgrade our production lines by closely following evolving industry needs and technological developments. Through investments in capacity, efficiency and production continuity, we strengthen our milling, screening and classification capabilities to meet increasingly precise particle size requirements and support new applications.
We treat modernization as an ongoing part of our production cycle. By combining our engineering expertise, equipment tailored to each application and coordination across our three facilities, we maintain consistent product quality and develop our production infrastructure to meet our customers’ evolving technical expectations.
